The manufacturing floor is a loud place. Workers become accustomed to the sounds of machinery running all day long. But when a machine starts making strange noises, it’s time to take notice.
Hissing or rattling sounds may signal powertrain or hydraulic system complications. Metal shavings in engine oil suggest poor lubrication and friction between components.
When a machine makes unusual sounds, it’s time for an inspection. Ensuring your equipment is functioning correctly is essential to keep your team safe and productive.
Unusual noises can be a sign that the equipment is starting to break down, which can cause problems in the future. It’s important to repair the machine as soon as possible so it doesn’t worsen and create a bigger problem.
When deciding whether to repair or replace machinery, the most crucial factor is determining what role you want the equipment to play in your organization. For example, will it be a primary production machine or a backup? A rebuild can help you extend its life by adding new features that allow it to take on different roles.
If your machinery begins to make unusual movements, it could be a sign of a problem with the engine and the need for upgrading & rebuilding plastic sheet lines. If a problem is left unchecked, it may cause damage to the machine’s hydraulics and electrical systems. Eventually, this will result in costly repairs and lost production time.
Supervisors must weigh the costs of replacing equipment against the cost of repairs and rebuilding to determine which option makes more financial sense. The best way to determine this is to evaluate how the machinery is used. Will it be utilized for critical tasks or as a backup machine? New equipment can also offer advanced technologies like payload weighing, grade control, and compaction control to improve productivity, efficiency, and safety. This may increase your bid competitiveness and allow you to win more jobs.
Whether your company uses cranes or hoist systems, you should have a detailed checklist and equipment review system. Identifying issues before they become serious saves you money and maintains productivity.
One of the most common signs that machinery needs repairing is abnormal lights. For example, if you notice that the machine’s indicator light is flashing, it could be overheating or an electrical issue.
If the machine’s engine is difficult to start or frequently stalls, it has an engine problem. This can range from a simple battery or fuel issue to more significant powertrain and hydraulic system problems.
Whether working in the field or a machine shop, it’s important to know what sounds and smells are par for the course and which are a sign your equipment is about to break down. You should immediately call your equipment rental company if dashboard auditory alarms are activated.
Leaking fluids are also a huge warning sign. Even though most machines have low-fluid indicators on their dashboards, it’s vital to periodically check the fluid levels in hoses, hydraulic arms, and transmission systems.
Strange smells like a skunk-like scent can indicate that your machinery is emitting toxic fumes. Be sure to shut the machine immediately to avoid exposure and costly repairs. A proper preventative maintenance program can lower equipment repair costs by 25 percent.
Every business relies on high-performing teams that maximize their competencies and deliver maximum productivity. Productivity is a big contributor to profit margins and organizational growth. However, when a team becomes less productive, it has a negative impact on the company.
A decrease in productivity can be the result of many things. For example, an employee may need more training to perform. Managers must provide adequate training and mentoring for employees to ensure they can perform their best.
Additionally, a decrease in productivity can be caused by a problem with a machine. This can include anything from an unusual noise to a change in vibration. You must know these signs of trouble to address them quickly before they escalate into a bigger issue.